
313877ESetup - OperationPD44Control BoxMeter, mix and dispense system for precise two-component micro-dispensing of sealants and adhesives. Not for us
Setup 10 313877ESetupMicrometer and LRT PD44 Only1. Connect air supply to main air inlet on control box. Air supply must include a shut-off/bleed valv
Setup313877E 11Motor Driven PD44 Only1. Connect Dispense Valve I/O, Start Options, and Motor logic cables. If level controls are installed, connect Le
Startup 12 313877EStartupNOTE: See HMI Operation starting on page 14 for detailed HMI instructions.1. Press the Control Power On button. 2. On Microme
Dispensing Operation313877E 13Dispensing OperationNOTE: See HMI Operation on page 14 for detailed HMI instructions.The foot switch, the “Start” button
HMI Operation 14 313877EHMI OperationScreen Navigation DiagramsMicrometer PD44 LRT PD44FIG. 4Main ScreenPosidot ControlLevel 1 Control Level 2 Control
HMI Operation313877E 15Motor Driven PD44 FIG. 6Main ScreenMetering Valve ControlShot Size/Flow RateLevel 1 ControlLevel 2 ControlPurge TimerStatusSupe
HMI Operation 16 313877EMain ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44.Screen Access ButtonsAll buttons on t
HMI Operation313877E 17Posidot Control Screen(Micrometer PD44 and LRT PD44 only)NOTE: A “1” indicates that the button is in the “ON” position. A “0” i
HMI Operation 18 313877EMetering Valve Control Screen(Motor Driven PD44 only)NOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” ind
HMI Operation313877E 19DV Valve ModeThis mode actuates an optional dispense valve.OPENIn this mode, the dispense valve is held in the open posi-tion,
2 313877EContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Models . . . . . . . . . . . . . . . . . . . . . . . . .
HMI Operation 20 313877EShot Size Screen(LRT PD44 only)NOTE: This section describes the Shot Size screen for the LRT PD44 only. See page 21 for the Mo
HMI Operation313877E 21Shot Size Screen (Motor Driven PD44 Only)NOTE: This section describes the Shot Size screen for the Motor Driven PD44 only. See
HMI Operation 22 313877ELevel 1 Control ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44. See the Main screen for d
HMI Operation313877E 23Level 2 Control ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the
HMI Operation 24 313877EShutdown Timer button/indicatorNOTE: If the level control option has not been pur-chased the Shutdown Timer button is disabled
HMI Operation313877E 25Purge Timer ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44. See the Main screen for def-in
HMI Operation 26 313877EEnter Purge Time ButtonThe Enter Purge Time button is shown as “=000.0” below the Purge Timer On /Off button. The Enter Purge
HMI Operation313877E 27Amount Per Stroke % (LRT and Motor Driven PD44 only)This displays the percent of the stroke used during a shot.For example, if
HMI Operation 28 313877EStatus ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the “OFF” p
HMI Operation313877E 29Dispense CompleteThis displays “1” if the metering rods are reloaded with material or at the end of the dispense cycle, and dis
Related Manuals313877E 3Related ManualsModels* If a custom PD44 is ordered, it will not be CE approved unless otherwise noted.PD44 ManualsPart Descrip
HMI Operation 30 313877EMotor Status Screen(Motor Driven PD44 only)NOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates tha
HMI Operation313877E 31Shot Mode Step #This gives the current step in the shot mode program. This is used for troubleshooting.Reload Mode Step #This g
HMI Operation 32 313877EMotor Error Codes Screen(Motor Driven PD44 Only)These screens give descriptions of the motor error codes.
HMI Operation313877E 33Supervisor Screen(LRT PD44 Only)NOTE: This section describes the Supervisor screen for the LRT PD44 only. See page 34 for the M
HMI Operation 34 313877ESupervisor Screen(Motor Driven PD44 Only)NOTE: This section describes the Supervisor screen for the Motor Driven PD44 only. Se
HMI Operation313877E 35Supervisor Help Screen(Motor Driven PD44 Only)This screen describes the various reload and shot options in the Supervisor scree
HMI Operation 36 313877ECalibration Screen(LRT PD44 Only) Calibrate Mode buttonWhen this button is selected machine calibration starts.Extend Pumps bu
HMI Operation313877E 37Calibration Screen HelpThis screen describes the calibration procedure.
Pressure Relief Procedure 38 313877EPressure Relief Procedure1. Turn main air supply shut-off/bleed valve to the off position. This will bleed air fro
Optional Customer Inputs313877E 39Optional Customer InputsMicrometer PD44 and LRT PD44 Motor Driven PD44Name DescriptionReady to Dispense Signal (Out
Warnings 4 313877EWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point
Maintenance 40 313877EMaintenanceNOTE: If material is leaking, see Troubleshooting onpage 40.See Related Manuals on page 3 for dispense valve and feed
Technical Data313877E 41Technical DataMaximum Ambient Temperature. . . . . . . . . . . . . . . . . . . . 110°F (43°C)Maximum Operating Temp . . . . .
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th
Warnings313877E 5PRESSURIZED EQUIPMENT HAZARDFluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and ca
Component Identification 6 313877EComponent IdentificationControl Boxes FIG. 1: Micrometer and LRT PD44 Control Box725 3461725 3461725 346112563712913
Component Identification313877E 7FIG. 2: Motor Driven PD44 Control BoxCONTROL POWERVERIFY INCOMING VOLTAGE BEFORE CONNECTING POWERWITH VOLTAGE SWITCH
Component Identification 8 313877EPD44 Dispense ValveSee PD44 Operation manual 313876 for detailed dis-pense valve component identification and instru
Grounding313877E 9GroundingThis product must be grounded. In the event of an elec-trical short circuit, grounding reduces the risk of electric shock b
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